We are dedicated to provide high quality products from design to manufacturing through assembly and delivery. Every Valve / Component is 100% inspected before dispatching.
Every step from procurement through production, welding, assembly, testing and packaging is in accordance with written rules contained in QA manuals.
Each valve is pressure tested in accordance with the relevant standard or special customer requirements as applicable. The test status is recorded product wise.
We at Royaltech Valves shall strive to achieve customer satisfaction by Designing, Manufacturing and delivering the products as per customer’s requirements
We are committed to comply with applicable requirements, continually improve the effectiveness of our Quality Management system through involvement of all our people at every stage.
Receiving Inspection Plant |
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S.No. |
NATURE OF INSPECATION |
MAJOR FUNCATION |
DETAILED INSPECTION |
REMARKS |
| 01 | Visual | Surface Defect | Dents, Pin/Blow Holes, Wrinkless Cracks | Casting and Forgings |
| Surface Quality | Mismatch , raiser dressing Letter Formation Scales removal |
100% -do- -do- |
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| Surface Texture | Manufacturing process of short blasting | -do- | ||
| Identification | Melt/Supplier | -do- | ||
| Identification for Special Inspection at suppliers |
X-Ray/LPI/MPI/3rd Party Client | 100% | ||
| 02 | Material | T.C. Verification | Casting /Bars | Random cross check |
| 03 | Dimensional | Samples Bulk | All Dimensions -do- | 100% sampling |
| 04 | NDT | Radiography LPI/MPI Hardness Ultrasonic Other |
Sample Stage Casting, Forging/ Bars/Bought out items |
100% Bulk 10% Random Customers Requirement |
| 05 | Documentation | Test Certificate Internal report - special Inspn. report client Inspn. report |
Castings, Forgings/ Bars/ Bought out items |
100% |
| 06 | Vendor Approval | ----- | ------- | Review once in 90 days |
| 07 | Others | AS per Customer requirement | ||
| INSPECTION AT WORKS | MEANS | EQUIPMENT AVAILABLE FACILITY | SUBCONTRACT | MAIN APPLICATION |
| Dimensional | All kind of standard metrological instruments & special gauges where-ever necessary | Surface Plates, Vernier Calipers, Micro Meters GO/NOGO gauges etc. | ----- | All Components General |
| Surface Finish | Visual | Comparators | Ball Surfaces | |
| Hardness | Hardness Testing | Rockwell Hardness Tester Poldi HardnessTester | ------- | Castings & Forgings |
| Chemical | Laboratories | ----- | Available | Raw Material |
| Tensile Testing | Tension Test, Impact Testing | ------- | Available | Raw Material |
| Non Destructive Testing | Liquid penetrant Radiography Ultrasonic Magnetic Particle |
Built in - - - |
Available Available Available |
Bar/ Casting / Surfaces Casting Bars ( Special Application) Bars/ Casting |
| Pressure Testing | Hydraulic Water / Kerosene |
Test Pump & Test Rings | --------- | Final Testing of Product at Work |
| Air Testing | Air | Air Compressor | ------ | - do - |
| Documentation | Printed Formats | Quality Assurance / Audit system for all activities | -------- | Upto date records on all activities |
